case study

Waterjet Box GANTRY 1R: Wheel Arch Trim

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Overall description

    • Complete waterjet cutting system:

      • Gantry box with 2 rolling  doors
      • Industrial robot ABB with waterjet equipment
      • Interface for standardized fixture
      • Cyclone and  air / waste suctioning system
      • HP water pump
      • HMI & control system & workplace safety
OperationTime (s)
Rolling door (opening and closing)4
Safety1,5
Cutting time35
Handling25
Total65,5

 

  •  2x Inside scanners
  • Emergency stops
  • Certified rolling doors
  • Tilting cylinders witch brakes
  • Safety HP vales
  • Injection-molded carrier: ABS
  •  Decor
    • Radlauf Festsitz:
      – Trilaminat with textile (thickness app. 0,9 mm)
      – Foam backing, (thickness app. 2 mm)
      -Chameuse backside
      – Overall thickness 3.0 mm +/- 0,3 mm
      – 3 colours

    • Radlauf Einzelsitz and Z:
      – Trilaminat with PVC artificial leather with leather grain or Nappa
      – Foam backing (thickness app. 2 mm)
      – Chameuse backside
      Overall thickness 3.0 mm +/- 0,3 mm
      3 colors

  • Easy change of machine layout to left/right variant (without change of operating & tool changing side).

  • Robot switchboard is movable on wheelframe.

  • Rolling door for waste removal can be replaced to the other side. The window is then covered with sheet metal cover.

1. Cyclone / Vacuum

2. Sliding door

3. Trolley for fixture Manipulation

4. Service cover

5. HMI Siemens

6. Switchboards

Cyclone / Vacuum – Trolley for fixture Manipulation – Sliding door – Service cover – HMI Siemens – Switchboards

Waterjet shells

1. Presence sensor and Sensor Airbag variant – 2. Pneumatic ejectors – 3. Vacuum suction cup – 4. Harting and Vacuum valves – 5. Waste retainer (2x air cylinder) – 6. Manual control of the retainer