Robotic Application for Ultrasonic Welding: Different Parts and Trims

• Robot
• Sonotrode moving and cooling
• Ultrasonic generator
• Welding tool fixture
• Safety and covering component
• Switch-board

• Second sonotrode
• 2 – 4 Robots
• More welding tool fixture
• Turntable
• PLC and HMI interface
• Quick change system of welding tool fixture
• Quick change system of sonotrods

• Basic configuration
  • Simple solution. Welding tools are not exchangeable (in case of a new product, a new welding tool and program need to be installed)
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  • Suggested for parts with high production amount (one purpose equipment).
  • The robot could bear 2 sonotrodes. 

• Configuration with turntable and one robot
  • Welding tools are easily exchangeable. Universal welding station for various similar products.
  • Suggested for low production amount.
  • 100% robot time efficiency. As the robot welds, the operator manipulates with a finished and a raw part.
  • The robot could bear 2 sonotrodes.

• Configuration with turntable and two  or four robots
  • Welding tools are easily exchangeable. Universal welding station for different products.
  • Suggested for high-capacity series.
  • 100% robot time efficiency. As the robot welds, the operator manipulates with a finished and a raw part. The robots are independent on each other.
  • The robot could bear 2 sonotrodes.

2 robots

4 robots